2024-11-20
How can a food factory choose its own suitable magnetic levitation blower?
The food factory can choose the appropriate magnetic levitation blower from the following aspects:
Clarify the basic production demand
Air volume requirement: the required gas delivery volume should be accurately calculated according to the specific production technology and equipment scale of the food factory. For example, in the process of food fermentation, it is necessary to determine the appropriate air volume range according to the size and quantity of fermentation tanks and the oxygen demand of fermentation process to ensure the normal growth and metabolism of microorganisms.
Wind pressure demand: Considering the resistance loss of the pipeline system, including the pipeline length, the number of elbows, the pipe diameter and the resistance of filters and other equipment, ensure that the magnetic levitation blower can provide enough wind pressure to overcome these resistances and smoothly transport gas to all gas consumption points.
Pay attention to performance parameters
Energy-saving: Food factories usually have large production scale and long equipment running time, and the energy-saving effect directly affects the production cost. Choosing an efficient and energy-saving magnetic levitation blower can effectively reduce energy consumption and save energy costs. Generally speaking, magnetic levitation blower saves about 30% energy compared with traditional blower.
Noise level: The production environment of food factories has certain requirements for noise. Excessive noise will not only affect the physical and mental health of workers, but also interfere with other operations or monitoring equipment in the production process. Magnetic suspension blower runs smoothly with low noise, usually about 80 decibels, which can meet the noise control requirements of food factories.
Stability and reliability: The continuity of food production requires the blower to have stable and reliable operation performance to ensure that the production process is not affected. Choosing brands and models with good reputation, mature production technology and strict quality control can reduce the probability of equipment failure and improve production efficiency.
Speed regulation performance: Magnetic levitation blower with good speed regulation performance can flexibly adjust the operation parameters according to the gas flow and pressure requirements of different production stages or processes in food factories, further improving the energy-saving effect and production controllability.
Consider equipment maintenance
Maintenance cost: Magnetic suspension blower does not need lubricating oil, which reduces the purchase and replacement of lubricating oil and the maintenance cost of related equipment. Its structure is relatively simple, parts wear is small, and its service life is long, which can effectively reduce the long-term maintenance cost of equipment.
Convenient maintenance: Choosing a magnetic levitation blower that is easy to maintain can shorten the equipment maintenance time and reduce the impact on production. For example, the access port of equipment is designed reasonably, which is convenient for maintenance personnel to carry out daily inspection, cleaning and replacing parts.
Pay attention to health and safety
Material and Cleanliness: Food factories have high requirements on the hygiene of the production environment. The material of magnetic levitation blower should meet the food hygiene standards, with a smooth surface and easy cleaning and disinfection, so as to prevent bacteria, dust and other pollutants from breeding and accumulating on the equipment surface, which will affect the food quality and safety.
Safety performance: Ensure that the magnetic levitation blower has perfect safety protection devices, such as overload protection, overheating protection, leakage protection, etc., to prevent safety accidents caused by equipment failure and ensure the safety of personnel and equipment.
Evaluate installation conditions
Spatial layout: According to the existing plant space and equipment layout of the food factory, choose the magnetic levitation blower with appropriate size and installation method to ensure that the normal operation of other production equipment will not be affected after the equipment is installed, and it is convenient for operators to conduct daily inspection and maintenance.
Pipeline connection: Consider the connection mode and compatibility between the magnetic levitation blower and the existing pipeline system, ensure that the pipeline is firmly connected and well sealed, and avoid gas leakage, which will affect the production effect and environmental quality.
Consider cost and benefit
Purchase cost: There are differences in the prices of different brands and models of magnetic levitation blowers. Food factories should choose products with higher prices according to their own budget and considering the performance, quality and after-sales service of equipment.
Operating cost: In addition to energy consumption cost, factors such as equipment maintenance cost and service life should also be considered, and the long-term operating cost of equipment should be calculated, so as to select an economical magnetic levitation blower.
Return on investment: evaluate the return on investment of magnetic levitation blower, that is, compare the economic benefits brought by energy saving effect, production efficiency improvement and product quality improvement with the investment cost of equipment to ensure the rationality and economy of investment.
Selection of suppliers
Technical strength: Choosing a supplier with strong technical strength can ensure the product quality and performance of magnetic levitation blower. Suppliers should have professional R&D teams, advanced production equipment and testing methods, and be able to continuously introduce high-performance products that meet market demand.
After-sales service: Good after-sales service is an important factor to ensure the normal operation of equipment. Suppliers should have a perfect after-sales service system, including timely technical support, quick maintenance response and sufficient spare parts supply, so as to ensure that the equipment can be repaired in time when it fails and reduce the impact on production.