2024-09-19
Attention should be paid to the following items when installing the magnetic suspension blower:
First, the installation environment requirements
Space requirements
Ensure that there is enough installation space for installation, maintenance and overhaul of the equipment. Consider the size of equipment, pipeline connection and operating space.
Reserve a certain ventilation space to ensure air circulation around the equipment and avoid overheating.
Basic requirements
The foundation for installing the magnetic suspension blower should be solid and flat, and can bear the weight of the equipment and the vibration generated during operation. The size and strength of the foundation shall meet the requirements of equipment installation.
Concrete foundation or steel structure foundation can be adopted, and the choice can be made according to the actual situation.
Ambient temperature and humidity
The temperature of the equipment installation environment should be within the allowable working temperature range of the equipment, generally -10℃ to 45℃. Avoid installation in high temperature, high humidity or corrosive gas environment.
The relative humidity shall not exceed 85% and there shall be no condensation.
Second, the equipment installation process
Horizontal adjustment
When installing the magnetic suspension blower, it is necessary to ensure that the equipment is installed horizontally. Measure with a level meter, and adjust the anchor bolts of the equipment to make the equipment in a horizontal state.
Horizontal installation can ensure the normal operation of the equipment and reduce vibration and noise.
Pipe connection
When connecting the gas inlet and outlet pipelines, ensure that the size of the interface between the pipeline and the equipment is matched, the connection is tight, and there is no air leakage.
Pipes should be supported and fixed to avoid excessive pressure on the equipment interface caused by the weight of pipes. At the same time, the pipeline layout should be reasonable to avoid excessive bending and excessive resistance.
electrical connection
Make correct electrical connection according to the electrical schematic diagram of the equipment. Ensure that the power cord, control cord, etc. are firmly connected without looseness or short circuit.
Grounding protection should be reliable, grounding resistance meets the requirements. The electrical connection should be operated by a professional electrician.
Third, debugging and trial operation
Inspection and preparation
Before commissioning and trial operation, the equipment shall be thoroughly inspected, including mechanical parts, electrical parts and pipeline connections. Ensure that all components are installed correctly without damage or looseness.
Check the lubrication system of the equipment to ensure that the quality and level of lubricating oil meet the requirements.
Debugging steps
Debug according to the debugging manual of the equipment, and gradually adjust the parameters of the equipment, such as speed, pressure, flow, etc. Observe the running state of the equipment and check whether there is abnormal noise, vibration and fever.
During debugging, attention should be paid to whether the safety protection devices of the equipment work normally, such as overcurrent protection, overheating protection and vibration protection.
operate on a trial basis
After debugging is completed, carry out the trial operation of the equipment. The trial run time is generally not less than 2 hours, and it is necessary to observe whether the operation stability and performance indicators of the equipment meet the requirements.
Record various parameters in the trial operation process, such as voltage, current, speed, pressure, flow rate, etc., as the basis for equipment acceptance.
Fourth, maintenance and maintenance
Periodic inspection
After the equipment is installed, it should be inspected and maintained regularly to ensure the normal operation of the equipment. The inspection contents include the mechanical part, electrical part, lubrication system and cooling system of the equipment.
Regularly check the operating parameters of the equipment, such as speed, pressure, flow rate, etc., and compare them with the design values, and adjust them in time if there is any deviation.
Cleaning and maintenance
Keep the equipment clean and regularly clean the dust and dirt on the surface of the equipment. Especially the air inlet and air outlet, should avoid blocking.
Lubricate and maintain the equipment according to the maintenance manual, and change the lubricating oil and filter regularly.
debugging
If the equipment fails, it should be eliminated in time. According to the fault phenomenon, analyze the cause of the fault and take corresponding measures to repair it.
In the process of troubleshooting, attention should be paid to safety to avoid accidents. If you can't troubleshoot yourself, you should contact the equipment manufacturer or professional maintenance personnel for maintenance in time.